Application of industrial automation
Perhaps in the world, we live in, industrial automation tools play a vital role in production and factories. This concept, which is not very new, improves the process of controlling the process and simplifying operations in the production sectors, and without it, many problems will certainly arise.
In today's conditions, there are two important principles in the industry, which include the quality of manufactured products and their quantity, which can be easily achieved if automation devices are used.
Of course, the market and customer demand for distinctive and up-to-date products are also one of things that must be considered in the production departments and factories. It may be difficult to produce products according to the taste of business customers without the use of new devices that work automatically and control the process.
The necessity of using automation in the industry
If you have ever been in industrial sectors and factories or observed the manufacturing process of a product, you also understand the importance of using automatic operation control. Today, in sensitive production sectors where quantity and quality are considered at the same time, process automation can be considered our best option to achieve excellent output.
Industrial automation is our desire to achieve quantity, and quality, reduce costs, and at the same time produce distinctive and creative products.
If the correct and specialized use of control devices is made in the production departments, it will be possible to achieve the mentioned things easily. Of course, at the beginning of the work, it is necessary to spend money on tools and automation devices. However, the results that will be obtained using this method are excellent and many benefits will be obtained as a result of applying industrial automation.
Industrial automation tools
Process automation and control tools in factories and industrial sectors include all the things that are used to monitor and control devices. For example, industrial display screens known as HMI are part of this category and can display the status of industrial devices well.
In addition to that, industrial sensors are an essential part of automation through which conditions can be accurately measured and processes can be controlled based on that. By reading the status, the industrial sensors will send it to the industrial controllers (PLC) which can be used to control the desired operation with proper programming.
In general, industrial automation tools can be considered as including the following:
Monitoring tools:
include display screens that show the status. Of course, you can apply the desired settings by selecting modes on these screens.
Industrial sensors:
measure the desired condition and send it to the relevant department for analysis. By using programming, the desired decisions can be made based on the output of the sensors.
Programmable Industrial Controller (PLC):
This tool is an essential part of industrial automation and by receiving the output of sensors and analyzing it, it can apply the desired decisions to control industrial devices. Of course, these controllers also control industrial displays.
Industrial drives:
Industrial drives are an important part of supplying power to factory devices, without which these devices cannot be operated. These drives receive commands from the industrial controller and apply them to the desired device.
Industrial devices and machines:
Industrial devices can include various items. For example, an engine or an industrial robot is in this category. It can be controlled by applying controller commands to device drivers.
Communication of industrial devices with each other in industrial automation
It should be said, it is possible to connect different devices in the industry using wireless and wired interfaces. Based on the type of need and working conditions, any of these relationships can be used.
Perhaps, in many situations, the use of wired connections will cause problems, in which case the wireless interface will be the solution. It must be said, in today's world, numerous and practical technologies have been presented in the field of industrial automation,
which has made process control easy and without problems. Of course, the capabilities of the Internet of Things are also increasing day by day, and this field has become very popular. Is. In today's conditions, it is possible to monitor the status of industrial devices only by sending messages remotely and at a distance of several kilometers. It is even possible to apply the desired commands on these devices remotely.
Advantages of industrial automation
Automation is a popular and very powerful method in the manufacturing sector and factories, which will provide us with many advantages. It must be said, among these advantages is the increase in the speed of operation in the production sector, which, at the same time, and with the accurate application of this method, the quality of work can also increase to an excellent level.
Automating operations has another advantage, which is known as cost reduction, and is considered one of the important issues in the industrial sector.
If you are careful in the use of automation devices and tools in the industrial sector, you can achieve creativity in production and achieve acceptable customer satisfaction. It is possible to produce products using automation tools that would certainly be impossible without them.
Disadvantages of industrial automation
There are also disadvantages to industrial automation and the use of process automation. It must be said, among these disadvantages are the initial costs of building and using its tools.
Of course, it may not be possible to implement some industrial operations using automation, in which case human labor must be used. If these devices are used, the costs of their development in the future should also be taken into account, which will arise according to market needs and customer demand for new products.
Reasons for using industrial automation in the industry
Industrial automation is revolutionizing production. The change from manual production methods to automated processes is known as the fourth industrial revolution. This industrial revolution creates cyber-physical systems. Many manufacturing units now use robots and use digital technology to automate processes. Some examples of automation in production are:
• Automatic sorting in the production line
• Automation of food and beverage packaging to reduce the possibility of human contamination
• 3D printing
• Numerical control in the machine tool industry
